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Capability

Industrial AI

Quality inspection, predictive maintenance, process anomaly detection and digital-twin foundations for production environments. Systems are integrated with PLCs, OT networks and the way shifts actually run.

AI engineered for the factory floor: dependable vision, sensor fusion and predictive systems integrated with PLCs and OT networks.

01Architecture

Reference architecture

A typical arrangement of the components. Every implementation is adapted to your systems, data-residency and security requirements.

Plant floor

  • PLCs and sensorsOPC UA · MQTT
  • Industrial camerasGigE
Signals and images

Edge processing

  • Vision and signal modelsNVIDIA Jetson
  • Local buffering
Events and features

Plant data platform

  • Time-series storeTimescaleDB
  • Model training and registry
Alerts and insights

Operations

  • Maintenance and quality workflows
  • DashboardsGrafana
Components shown by layer, top to bottom, with what flows between them. Technologies are examples, chosen per project.

02Components

What this capability covers

  1. 01

    Quality inspection

    Defect detection with industrial cameras and configurable rules per product.

  2. 02

    Predictive maintenance

    Vibration, thermal and current-signature models that flag developing failures early.

  3. 03

    Process anomaly detection

    Streaming detection on PLC signals to surface drift, mode changes and process issues.

  4. 04

    Digital-twin foundations

    Live models of lines and assets, fed by real signals and made available to engineering teams.

03Implementation

How we implement it

Industrial projects succeed or fail on integration and operations, so we start on the floor: the signals available from PLCs and sensors, the network boundaries between OT and IT, and how operators will act on an alert.

  • Models are validated on data from different shifts, products and conditions.
  • Edge or plant-level deployment is chosen per latency and connectivity requirement.
  • Alerts are designed with maintenance and quality teams to avoid alarm fatigue.

04Deliverables

What you receive

  • Signal and data audit

  • Validated inspection or maintenance models

  • Edge and plant deployment

  • Operator dashboards and alert design

Technology

Technologies we work with

  • NVIDIA Jetson
  • OPC UA
  • MQTT
  • ROS2
  • Siemens / Beckhoff PLC
  • TimescaleDB
  • Grafana
  • GStreamer

Chosen per project and aligned with your existing standards. Listed as technologies we use, not as partnerships or endorsements.

05Use cases

Typical applications

Patterns this capability is designed for, not a list of delivered projects.

  1. 01

    End-of-line inspection

    Vision checks on the conveyor with reject control and traceable evidence.

  2. 02

    Critical asset monitoring

    Continuous anomaly detection on motors, pumps and presses.

    Performance depends on your data, hardware and context, and is confirmed during the engagement.

  3. 03

    OEE improvement

    Bottleneck and stoppage analytics that trace causes per shift.

06Related

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  • Intelligent Automation

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Next step

Scope Industrial AI for your organisation

Share your process, data and constraints. We will propose an approach, the evidence to collect first and a realistic plan.